3SAE Laser Processing Station (LPS 2.5)

What Is It?

The Laser Processing Station (LPS) is an optical fiber glass processing system designed to remove cladding light, also referred to as cladding modes, by creating a series of ablations along the optical fibers’ cladding utilizing a CO₂ Laser. The Laser Processing Station is capable of making multiple ablations at 0 and 90 degrees over a length of 120mm and supports cladding diameters from 80 microns to over 2 millimeters in diameter. 

The Laser Processing Station (LPS) is used primarily for mode stripping or removing light from the cladding of optical fibers for the purposes of manufacturing high power laser systems, but not limited to high power applications. The Laser Processing Station (LPS) is also capable of stripping single-mode core light that may propagate into the cladding “clean” or strip the light from the cladding by laser ablation when polymers and traditional coatings are insufficient.

Why Is It Better?

CO₂ Ablations are small notches or etches that act as deformities in the optical fibers’ cladding through which light can be removed in a controlled manner based on the number of etches, etch periods, and etch depths. In addition, these ablations can increase in depth or maintain the same depth and increase in spatial lengths (periods) to scatter the light over the total etch window in an increasing or decreasing manner. The Laser Processing Station (LPS) can also ablate or etch the cladding at 0 and 90 degrees (perpendicular to the axis of the fiber). All program parameters are controlled through a production friendly user interface that allow for ease of use. 

The Laser Processing Station (LPS) provides a faster and safer method for removing cladding light unlike traditional methods that require the use of hydrofluoric acid. The Laser Processing System (LPS) also utilizes vision to quantify the result by scanning the O.D. of the optical fiber post etching process. The Laser Processing System (LPS) was designed for production environments which is evident in the simplistic streamlined design, simplified GUI (graphical user interface), proven electronics, and redundant electrical and mechanical safeties

Product Features

  • Features an RFID (Radio Frequency Identification) activated magnetic door lock that provides a holding force of 500 newton or 112 pounds to the access door.
  • The LPS software package includes both engineer and operator specific access. The engineer has full control over recipe development and all parameters related to the ablation process while the operator has a simplified user interface with minimal control.
  • Automated fiber positioning in X/Y/Z/Theta/Focus
  • Ablation positioning in the “Z” axis with increasing etch spacing control that can be utilized to control power distribution over the length of the etched window.
  • Ablation positioning in the “Z” axis with increasing etch depth control that can be utilized to provide power distribution over the length of the etched window.
  • Automated fiber processing at fiber rotation positions of 0° and 90°
  • Supports fiber etching by moving the left and right stages in “X” simultaneously.
  • Supports fiber etching by pivoting CO₂ laser across the fiber.
  • Fiber holder compatible with standard 3SAE Combiner Manufacturing Station (CMS) fiber holders.
  • Contamination free heat source.
  • Automatic laser temperature control.
  • Class 1 10-watt CO₂ laser
  • RFID (Radio Frequency IDentification) magnetic interlock utilizes 50 newtons of holding force to ensure closed door laser operations.
  • RFID, Laser power, laser shutter, and E-Stop are monitored and controlled using 3SAE’s Laser Safety Circuit Board. This board controls the state of the shutter depending on the state of the access door, the shutter is “fail-safe” closed.
  • High resolution vision system with 2 camera automated alignment
  • High performance stand-alone computing
  • Up to 120mm fiber ablation processing window
  • Up to 90° of theta rotation
  • Up to 1500µm fiber diameter
  • Fiber positioning in X/Y/Z/theta

Technical Specifications

  • Dimensions: 87cm (W) x 44cm (D) x 57cm (H) cm
  • Weight: 44 kg
  • Power Source: (2) 24V 200W
  • Laser power source: (1) 27V

Standard Package & Accessories

LPS-01-0150 – LPS Active Measurement Includes:

 

  • Provides active measurement power feedback during etching process to monitor power loss during the ablation process.
  • GPIB to USB Controller
  • May require interactive process development depending on customers equipment and implementation of measurement process.

TRN-01-0012 – Training

Training-3SAE LPS Multi-day On-site Installation, Operational Training & Travel Expenses

Optional Components

Product Part Number
LDS Capillary Speed Loader Facilitates rapid loading (less than 1 minute of seven) fibers into pre-tapered capillaries; Fixturing for 700 μm and 870 μm OD capillaries (other sizes available).
CMS Fiber Holders – 250um (pr)   CMS-01-0300
CMS Fiber Holders – 400um (pr)   CMS-01-0303
CMS Fiber Holders – 700um (pr)   CMS-01-0307
CMS Fiber Holders – 1000um (pr)   CMS-01-0309
CMS Fiber Holders – 1500um (pr)   CMS-01-0312
CMS Fiber Holders – 2000um (pr)   CMS-01-0315
CMS Fiber Holders – 2500um (pr)   CMS-01-0320